This document updates information in dod handbook 4245. It covers the range of independent demand systems as well as material requirements planning mrp in manufacturing and maintenance. A framework for control and agenda for future research article pdf available in production planning and control july 2014 with,942 reads. The inventory management handbook imh has been developed over many years to bridge the gap between theory and practice. Parts management contributes to the overall systems engineering mission in the risk identification and management and the lifecycle focus areas. They help companies manage the complex activities of mro and spare parts procurement and management. Smartspares inventory management service smartspares is a webbased data capture system that allows you to physically secure your spare parts and mro material while simultaneously monitoring access and use, including multiple locations. Management is either not supportive, andor does not understand the consequences of not following the best practices real understanding must involve a knowledge of how much money is lost to the bottom line. Spare part inventory control stock level repair rate original equipment. Like hempels raven, there were concerns over the potential of producing a cookbook which offered.
Parts management plan structure 22 parts management effectiveness metrics 24 feedback 24 chapter 4. The metrics handbook for maintenance leaders was produced by the air force logistics management agency for use in the air force maintenance community. In order to solve the problem of not following best maintenance repair practices a sequential course of action should be taken. Dedicated to my wife, stephanie asset integrity jigsaw. Public law no 1086 national defense authorization act for fiscal year 2004, section 802, quality control in procurement ofaviation critical safety items and related services. A complete guide to sparesology kindle edition by slater, phillip. Spares inventory management and optimization simo is an skf process that consists of a systematic approach to reducing spares inventory costs. On the one hand, advance purchase and storage is connected with bearing inventory costs, causes. Genuine spare part for howden hja8703 washing machines. Spare parts warehouse management provides a problematic aspects for planning. For example, ways to 161 restore the functionality of an its equipment that has a broken part include to 162 repair o replace the part. December 6, 2006 maintenance manual fleet management 41. This handbook is intended to provide a point of reference for customers and is not intended to conflict with any guidance regarding foreign material sales or the pros iv contract. Pros users should contact the pros program management office with issues, concerns or.
Maintenance spares inventory management performance. Supships, under prior guidance, played a significant, handson role in the logistics process. Handbook is meant to provide the clarity and is a guideline for all parties. Pdf the diversity of the operational control characteristics of spare parts. It provides a comprehensive reference for inventory management practitioners and students. Pdf spare parts management is a function of maintenance. A spare part inventory management model for better. This thesis is delimited to spare parts management and inventory management. Reliability centered maintenance project managers guide. This replacement parts list and spare parts list cdrl 124, did 618 identifies release 2 equipment components that will be stocked as equipment spares at ecs sites andor at the edf. Value engineering ve can play a key role in ensuring programs stay within budget or even save money.
The sphere handbook is designed for planning, implementation, monitoring and. For the combat air forces caf, time management is critical to a smooth phase inspection flow. Spare parts management, classification, riskanalysis, maintenance. This handbook provides detailed guidance to facilitate a comprehensive evaluation of the adequacy of ils planning, management, control, execution and resources. Smartspares can be used to secure anything from a small cabinet to a whole stock room. Spare parts procurement strategies based on the maintenance engineering techniques of reliability engineering are merged with materials management discipline to provide a. Maintenance of supplies and equipment commanders maintenance handbook department of the army pamphlet 7501 h i s t o r y.
It is equally applicable to companies managing any type of vessel. This handbook is a guideline for successfully defining and evaluating parts management objectives in support of. It is designed and developed for assetinten sive process enterprises burdened with a large number of spare parts for mainte nance, repair and operation mro. Guidance material and best practices for inventory management. Fleet management is not simply about operating the equipment and keeping it fixed. Maintenance centered service parts inventory control repub. Data from an mro partnering with the carrier for spares provisioning and. Risk based optimisation of spares inventory management 176 2. Spare parts management maintenance manual, maintmaster. Sd19 parts management guide defense logistics agency. The joint research institute of the rotterdam school of management rsm and the erasmus. S spare parts management is the process of planning and aligning service parts inventories, resources and processes to ensure optimal customer service and response with minimal risk and cost.
Learn more about the salvo project and download some extracts from john woodhouses book asset management decision making. Download it once and read it on your kindle device, pc, phones or tablets. This document identifies spares by name, part number, and quantity to be stocked at each location. Parts evaluation support 29 parts management advisory team 29 tools supporting parts management 30 appendix a. Practical spare part management is the foundation for reliable. Basics of spare parts management s spare parts and services account for 8 percent of the annual gross domestic product in the united states. Sorry, we are unable to provide the full text but you may find it at the following locations. Parts management boards and integrated product teams 25 parts management boards 25 integrated product teams 28 chapter 5. Risk is the combination of the probability of a stockout event and its consequence, where a stockout is an event when a. Use features like bookmarks, note taking and highlighting while reading spare parts inventory management. Handbook of maintenance management and engineering pp 191222 cite as.
Replacement parts list and spare parts list for the ecs. The oracle spares management functionality is based on distributed closedloop inventory process wherein the application maintains certain quantities of inventories at locations such as repair depots, warehouses, and trunk. University of salford, uk maintenance planning and scheduling maintenance planning and scheduling in order to see maintenance planning and scheduling we need to see it in context of the organisational. Aviation critical safety item management handbook 16 march 2011 this page intenionally left blank navair public release 11515 distribution statement a approved for public release.
This handbook is approved for use by all departments and agencies of the department of defense. In industrial contexts the proportion of the stock range that is devoted to spare parts is often considerable e. The pdf of the erlang distribution is also analytically calculable. Maintenance engineering and management cibse guide m 2008 the chartered institution of building services engineers cibse guide m 222 balham high road, london sw12 9bs. T h e p o r t i o n s affected by this administrative revision are listed in the summary of change. For service parts logistics using servicemax is like having a handbook currently, about 52% of field service visits need service parts, but techs have the needed parts in. This guide is designed for users, administrators, and implementers, of the oracle field service spares management application. Pdf classification methodology for spare parts management. Oracle spares management provides both logistics and inventory planning functionality to manage service parts inventory.
They expect plant managers to identify ways to reduce cost while maintaining the performance and efficiency of plant operations. Spare parts inventory management and optimization simo. The key elements of a spare parts management system. Efficient spare parts management 8 rules preventive maintenance processes without problems segment your sp portfolio assess the criticality good forecasting special methods for intermittent demand items asset life cycle good information system 57. Vereecke and verstraeten, 1994 and small improvements in spare parts management may be translated to substantial cost savings eaves. In 1989, when the initial work on the nasa systems engineering handbook was started, there were many who were concerned about the dangers of a document that purported to teach a generic nasa approach to systems engineering.
Process based management quality and operations maintenance. Dedicated to my wife, stephanie this book came about because my son, who had just started his msc in offshore engineering at cranfield university, said to me that since i supposedly knew a fair bit about asset integrity management, i should write a book on it. Most companies are reluctant to maintain a comprehensive spare part inventory because they fear that stocking assets like spares is counterintuitive when trying to effectively control operating costs. Spare parts planning and control for maintenance operations. This book is written by author orsburn, douglas k you can read the spares management handbook book on our website pdf2uk in any convenient format. Maintaining of particular inventory level is one of the major goals in warehouse management 1.
Managing spares inventory mro news from around the world people on the move latest appointments company profile. T h i s p u b l i c a t i o n i s a n a d m i n i s t r a t i v e r e v i s i o n. It assumes that you have a working knowledge of the principles and customary practices of your business area, along with specific application knowledge. The parts department handles the overall coordination, planning, and day to day. Disadvantage is that manual changes to the demand forecasts need to be made in case the installed base or operating conditions change.
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